Buried LPG Bullets

Background: Job Overview

As per the Client’s inspection/maintenance team, their major concern was to evaluate the integrity of Buried LPG Bullet.

The Acoustic Emission Testing (AET) of in-service LPG Bullets was performed whilst operating at ambient temperature by Arise Global Pte Ltd.

  • Few access points were excavated to mount the sensors on the bare metal surface, using magnetic holders and couplant. This allowed appropriate sensitivity and reliability of installation.
  • Data was collected/monitored at different pressure levels during loading and hold periods.
  • AE signal detection in different stages was performed for Active corrosion/Pitting/Leakage/Crack/stress activity detection.
  • AE data recorded during the examination was analysed using detailed multistage corroborative analysis procedures.

Inspection Equipment Details

Item NoBullet X
Bullet Diameter (ID)/ Length (L)5 m/ 59.2m
Shell Thickness & Material38mm/ SA 516 Gr.70
Built Year2005
Liquid inside the bulletLPG
Liquid level during the time of inspection70%
Operating Pressure12.89 Barg
Operating Temperature17.2 ˚C

Testing Equipment Details

Fig 2: Vallen AE system
Fig 3: AE Sensor
Fig 4: Sensor location point

AE Inspection Results Analysis

Sample Source Localization Diagram and Table for Buried LPG Bullets

Fig 5: 2D Diagram of significant AE activity locations with severity at maximum operating pressure
Fig 6 – Cluster locations for stress & crack activity analysis
Fig 7 – AE Activities during pressure fill and hold periods.

Conclusion

BULLET ID: Bullet X