Above Ground Storage Tank-Bottom Plate Inspection

Job Overview

As per the Client’s inspection/maintenance team, their major concern was to detect bottom plate corrosion and potential leakage in above ground storage tanks.

The Acoustic Emission (AE) Examination of above ground storage tank was performed in October 2018 by Arise Global Pte Ltd.

  • Sensors were mounted using magnetic holders and high temperature couplant. This allowed appropriate sensitivity and reliability of installation.
  • Data was collected/monitored from the above ground storage tank.
  • AE signal detection was performed using noise threshold (background noise) with respect to the environmental conditions.
  • AE data recorded during the examination was analysed using specially developed analysis procedure.
Fig 1: Above Ground Storage Tank

Inspection Equipment Details

Tank Diameter43.28m
Bottom Plate MaterialCarbon steel
Circumference135.97m
Built Year1991
Liquid inside the tankFuel Oil
Operating PressureAtmospheric
Design PressureAtmospheric
Operating TemperatureAmbient
Capacity150,000 bbl.
Design CodeAPI 650
Last Cleaning/Repair DateNA

Testing Equipment Details

Fig 2: Vallen Acoustic Emission
  Fig 3: Acoustic Emission Sensor System

AE Inspection Results

Source Localization Diagram for Tank Bottom

Fig 4: General Acoustic Emission activities of Tank Bottom
Fig 5: 3-D Diagram of general activities of Tank Bottom
Fig 6: Corrosion Activities indicating corrosion severity using AET ( ) superimposed with MFL results of Tank Bottom (MFL done in 2019)
Fig 7: Potential leakage activities of Tank Bottom No Potential leakage activities were detected.

Conclusion

Based on analysis of acoustic emission data, it is possible to conclude that

Recommendations

Based on the results and considering the age of the tank, it was recommended to

  • A repeat acoustic emission inspection of Tank should be carried out in 2 years unless an internal inspection of the tank is done within this period. Subsequent acoustic emission inspection/s will provide an accurate measure of AE activity growth in Tank bottom plate.